1956-1970 Johnson Evinrude Outboard Motor 1-40hp factory service manual PDF info:
This is the COMPLETE official full factory service repair manual for the 1956-1970 Johnson Evinrude Outboard Motor 1-40hp. All pages allow you to print it out in its entirety or just the pages you need!!
1956 - 1970 JOHNSON EVINRUDE OUTBOARD SERVICE MANUAL / REPAIR MANUAL 1.5HP - 40HP Years: ( 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 ) * COMPLETE DIY PDF EBOOK MANUAL - DOWNLOAD NOW !!
(( VERY HIGH QUALITY FACTORY SERVICE MANUAL - COMPLETE FACTORY SERVICE REPAIR MANUAL - COVERS ALL MODELS & YEARS MENTIONED - SIMPLY THE BEST MANUAL YOU COULD GET ANYWHERE FOR YOUR "JOHNSON EVINRUDE OUTBOARD YEARS: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970" - PERIOD - FULL VALUE FOR MONEY - FULL DOWNLOAD SUPPORT AFTER PURCHASE ))
SERVICE MANUAL DETAILS:
- Downloadable:YES
- Compatible: All Versions of Windows, Mac & Linux
- FileType: PDF
- Language: English
- Requirements: PDF Reader.
SERVICE MANUAL COVERS:
- TOP SEAL,
- Removal,
- INTRODUCTION,
- BOTTOM SEAL,
- CLEANING, WAXING, Inspection,
- AND POLISHING,
- CENTERING PINS,
- CONTROLLING CORROSION,
- PROPELLERS,
- MAIN BEARING BOLTS,
- FUEL SYSTEM AND CRANKCASE SIDE BOLTS,
- LOADING,
- CRANKCASE COVER,
- HORSEPOWER,
- Removal,
- FLOTATION,
- Cleaning and Inspecting,
- EMERGENCY EQUIPMENT,
- CONNECTING RODS,
- COMPASS,
- AND PISTONS,
- STEERING,
- Removal,
- ANCHORS,
- Disassembly,
- MISCELLANEOUS EQUIPMENT,
- Rod Inspection,
- BOATING ACCIDENT REPORTS and Service,
- NAVIGATION Piston and Ring Inspection and Service,
- 2 TUNING Assembling,
- CRANKSHAFT,
- TUNE-UP SEQUENCE Cleaning and Inspection,
- COMPRESSION CHECK,
- SPARK PLUG INSPECTION,
- IGNITION SYSTEM CYLINDER BLOCK SERVICE,
- SYNCHRONIZING,
- Honing Procedures,
- BATTERY SERVICE Assembling,
- CARBURETOR ADJUSTMENTS,
- Piston and Rod Assembly,
- FUEL PUMPS Installation
- STARTER AND SOLENOID,
- Crankshaft Installation,
- INTERNAL WIRING HARNESS,
- Large Horsepower Engines,
- WATER PUMP CHECK 15 hp to 4-0hp,
- PROPELLER,
- Crankshaft Installation,
- LOWER UNIT Small Horsepower Engines,
- BOAT TESTING 1.5 hp, 5.0 hp, 5.5 hp, 6.0 hp, 9.5 hp,
- 3 POWERHEAD Crankshaft Installation,
- Small Horsepower Engines,
- INTRODUCTION 3.0 hp, 4-0. hp, 7.5 hp,
- Theory of Operation Crankcase Cover Installation,
- CHAPTER ORGANIZATION Main Bearing Bolt and Crankcase,
- POWERHEAD DISASSEMBLING Side Bolt Installation,
- HEAD SERVICE,
- Bottom Seal Installation,
- REED SERVICE,
- 15 hp to 4-0hp Engines,
- Description Exhaust Cover and Bypass,
- Reed Valve Adjustment Cover Installation ,
- Cleaning and Service Reed Box Installation,
- BYPASS COVERS Head Installation,
- EXHAUST COVER BREAK-IN PROCEDURES ,
- Cleaning EXPLODED DRAWINGS ,
- FUEL SYNCHRONIZATION FUEL AND IGNITION SYSTEMS,
- INTRODUCTION Primary Pickup Adjustments,
- GENERAL CARBURETION and Locations,
- FUEL SYSTEM ELECTRICAL,
- TROUBLESHOOTING,
- Fuel Pump Tests INTRODUCTION,
- Fuel Line Test BATTERIES,
- Testing with Pressure Tank,
- Marine Batteries,
- Rough Engine Idle,
- Battery Construction,
- Excessive Fuel Consumption,
- Battery Location,
- CARBURETORS,
- Battery Service,
- TYPE I CARBURETOR,
- Jumper Cables Removal and Disassembling Dual Battery Installation Cleaning and Inspecting,
- GAUGES AND HORNS,
- Assembling Constant-Voltage System,
- CHOKE SYSTEM - SERVICE PROCEDURES,
- Heat/Electric Choke,
- Temperature Gauges,
- All Electric Choke,
- Warning Lights,
- Water Choke,
- Thermomelt Sticks,
- TYPE II CARBURETOR,
- FUEL SYSTEM : Disassembling - Fuel Gauge - Cleaning and Inspecting - Fuel Gauge Hookup - Assembling Troubleshooting,
- ASSEMBLING CHOKES TO TACHOMETER,
- TYPE II CARBURETORS HORNS Adjustments ELECTRICAL SYSTEM GENERAL,
- TYPE III CARBURETORS INFORMATION,
- Removal CHARGING CIRCUIT SERVICE,
- Cleaning and Inspecting Troubleshooting Assembling Generator Service Adjustments Armature Testing,
- FUEL PUMP SERVICE: Cleaning and Inspecting - Troubleshooting - Assembling Removal and Repair,
- CHOKE CIRCUIT SERVICE,
- Cleaning and Inspecting STARTER MOTOR CIRCUIT Assembling and Installation SERVICE,
- FUEL TANK AND LINE SERVICE Circuit Description,
- Disassembling Starter Motor Description,
- Cleaning and Inspecting Troubleshooting Assembling Testing,
- LATE MODEL FUEL TANK STARTER DRIVE GEAR SERVICE,
- SERVICE Starter Removal,
- 5 IGNITION Drive Gear Disassembling - Cleaning and Inspecting,
- INTRODUCTION Assembling Type I Drive,
- SPARK PLUG EVALUATION Disassembling Type II,
- POLARITY CHECK Cleaning and Inspecting,
- WIRING HARNESS Assembling Type II Drive,
- FLYWHEEL MAGNETO IGNITION DELCO-REMY SERVICE - TROUBLESHOOTING - Removal,
- SERVICING FLYWHEEL MAGNETO,
- IGNITION SYSTEM : SERVICE - Removal - Disassembling - Armature Testing - Cleaning and Inspecting - Assembling,
- ELECTRICAL,
- AUTOLITE STARTER MOTOR : SERVICE - Removal - Disassembling - Armature Testing - Cleaning and Inspecting - Assembling,
- PRESTOLITE STARTER MOTOR : SERVICE - Removal - Disassembling - Armature Testing - Cleaning and Inspecting - Assembling,
- STARTER MOTOR TESTING ,
- STARTER MOTOR - INSTALLATION,
- ACCESSORIES,
- INTRODUCTION,SHIFT BOXES,
- Description,
- OLD-STYLE DOUBLE LEVER : Troubleshooting - Disassembling - Cleaning and Inspection - Assembling,
- NEW-STYLE SHIFT LEVER: Troubleshooting - Disassembling - Cleaning and Inspection - Assembling,
- ELECTRIC GEAR BOXES AND SINGLE LEVER CONTROL : SERVICE - Removal - Disassembling - Armature Testing - Cleaning and Inspecting - Assembling,
- PUSH BUTTON SHIFT BOX SERVICE,
- EVINRUDE UNITS ONLY Troubleshooting Disassembling Cleaning and Inspecting Assembling,
- CABLE END FITTING INSTALLATION,
- AT THE ENGINE END,
- LOWER UNIT,
- MANUAL SHIFT,
- PROPELLER REMOVAL,
- DRAINING LOWER UNIT,
- LOWER UNIT SERVICE,
- 1.5 hp to 4.0 hp -- NO SHIFT: Lower Unit Removal - Water Pump Removal - Disassembling - Cleaning and Inspecting - Assembling - Water Pump Installation - Lower Unit Installation - Filling the Lower Unit - Propeller Installation,
- LOWER UNIT SERVICE,
- MANUAL SHIFT -- 5 HP TO 25 HP: Water Pump Removal - Disassembling - Cleaning and Inspecting - Assembling - Water Pump Installation - Lower Unit Installation - Filling the Lower Unit - Propeller Installation,
- MANUAL SHIFT 28 HP TO 40 HP: Removal -Water Pump Removal - Disassem bling - Cleaning and Inspecting - Assembling - Lower Unit Installation,
- ELECTROMATIC LOWER UNIT: Description Troubleshooting Removal Disassembling Cleaning and Inspecting Assembling Water Pump Installation Lower Unit Installation,
- 9 HAND STARTERS,
- INTRODUCTION,
- Operation,
- TYPE I STARTER,
- CYLINDER WITH PINION GEAR,
- 5 HP and 6 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Disassembling Cleaning and Inspecting Assembling ,
- HAND STARTERS,
- - TYPE I STARTER,
- CYLINDER WITH PINION GEAR,
- ALL 9.5 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Cleaning and Inspecting Assembling Installation ,
- TYPE II STARTER,
- COIL SPRING WITH SWING ARM,
- DRIVE GEAR,
- 3HP 1968,
- 4 HP 1969-70: Removal Disassembling Cleaning and Inspecting Assembling ,
- TYPE III STARTER MOUNTED ATOP FLY WHEEL MODEL WITH RETURN SPRINGS,
- 28 HP 1962 1963,
- 30 HP 1956,
- 35 HP 1957 1958 59,
- 40 HP 1960 1961 1962 1963 : Removal - Cleaning and Inspecting Assembling Rope Installation Starter Installation,
- TYPE III STARTER,
- MOUNTED ATOP FLYWHEEL,
- MODEL WITH NO RETURN SPRINGS,
- 28 HP 1964,
- 33 HP 1965 1966 1967 1968 1969 1970,
- 40 HP 1964 1965 1966 1967 1968 1969 1970,
- TYPE III STARTER,
- MOUNTED ATOP FLYWHEEL,
- MODEL WITH ONE NYLON PAWL,
- 3 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968,
- 5.5 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964,
- 7.5 HP 1956 1957 1958,
- 10 HP 1956 1957 1958 1959 1960 1961 1962 1963,
- 15 HP 1956,
- 18 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970,
- 20 HP 1966 1970,
- 25 HP 1969 1970,
- MAINTENANCE,
- INTRODUCTION,
- ENGINE SERIAL NUMBERS,
- FIBERGLASS HULLS,
- ALUMINUM HULLS,
- BELOW WATERLINE SERVICE,
- SUBMERGED ENGINE SERVICE,
- WINTER STORAGE,
- LOWER UNIT SERVICE,
- Propeller,
- BATTERY STORAGE,
- PRESEASON PREPARATION,
- APPENDIX,
- METRIC CONVERSION CHART,
- DRILL SIZE CONVERSION CHART,
- TORQUE SPECIFICATIONS,
- POWERHEAD SPECS,
- TUNE-UP SPECS,
- GEAR OIL CAPACITIES,
- STARTER MOTOR SPECS,
- REGULA TOR SPECS,
- GENERATOR SPECS,
- CONDENSER SPECS,
- STAR TER ROPE SPECS,
- WIRE INDENTIFICATION ORA WINGS,
- 20 hp and 25 hp -- 1971 - 1972,
- 33 hp with Generator -- 1965 1966 1967,
- 33 hp with Generator -- 1968,
- 33 hp with Generator -- 1969 1970,
- 35 hp 1957 1958 1959,
- 40 hp Standard Shift with Generator -- 1960 1961 1962 1963 1964 1965 1966,
- 40 hp Standard Shift with Generator -- 1967 1968,
- 40 hp Standard Shift with Generator -- 1969 1970,
- 40 hp Electric Shift with Generator -- 1961 1962 1963 1964 1965 1966,
- 40 hp Electric Shift with Generator -- 1967 1968 and
- 40 hp Electric Shift with Generator -- 1969 1970.
Topics include:
- Power Head
- Hand Starter
- Fuel System
- Lubrication, Maintenance & Tune Up
- Tools & Techniques
- Dygimanual
- Gearcase
- Ignition & Electrical Systems
- Wiring Diagrams
- General Information
- Troubleshooting
- Engine Synchronization & Linkage Adjustments
- Lower Unit
- Quick Reference Data
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